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BARDEX
AWARDED THUNDER HORSE
MOORING SYSTEM CONTRACT
GOLETA,
California, U.S.A., April 22, 2002
Bardex
Corporation of Goleta, California has received a contract from BP America
Production Company of Houston, Texas to supply the Linear
Chain Jack Mooring System for the BP Thunder Horse deepwater development
project in the Gulf of Mexico. The mooring equipment will be used on the
world's largest steel production, drilling and quarters (PDQ) semi-submersible,
which has been designed by GVA Consultants of Sweden and Mustang Engineering
of Houston, Texas. Thunder Horse lies in Mississippi Canyon block 778
in over 6000 ft of water approximately 150 miles southeast of New Orleans.
The semi-submersible
design consists of a rectangular pontoon and four columns, with mainly
modularized production facilities and the integrated drilling facilities,
as well as the living quarters, located in and on the upper hull. Mooring
of the floating offshore installation will be accomplished via a taut-leg
16-point mooring system with suction anchors. The mooring lines will have
a chain-wire-chain configuration and will use studless link mooring chain
at the surface.
The Bardex
mooring system will consist of 16 hydraulically actuated 6800 kN (1530
kip) stall capacity
Linear Chain Jack assemblies with chain stoppers and turndown sheave
arranged in four groups (four at each corner of the rig), four Hydraulic
Power Units (one at each corner), a programmable logic controller
assembly (PLC), and four local Control
Stations in control cabins (one at each corner). The mooring system
will be an active system capable of maneuvering the PDQ unit over the
subsea wells.
The Bardex
Linear Chain Jack assemblies will be used to haul in or pay out each mooring
chain in a series of coordinated operations--consisting of latching, jacking
and unlatching--and to hold the mooring chains during idle periods of
operation. Being a true linear device, the Bardex chain jack lifts the
chain in a straight line throughout the lifting sequence. There are no
induced link bending stresses and interlink wear inherent when jacking
the chain and simultaneously bending it around a shoe or wildcat. The
latches in Bardex linear chain jack assemblies are hydraulically actuated
and mechanically interlocked so that one latch set cannot be disengaged
unless the other latch set is engaged. Transfer of the load onto the latches
is made only after the latches are engaged. The latches contain machined
contoured pockets to cradle the chain and maximize the chain contact surface
to reduce chain deformation and wear.
The system's
PLC will contain all of the control logic necessary for remote automatic
operation and will monitor chain jack cylinder position, latch and chain
load status as well as chain stopper load and line-out status. The Bardex
control system also will provide the capability of operating the chain
jacks in manual mode. The system also will be linked to the central control
station located in the process control room on the semi-submersible to
allow monitoring and operating the functions of chain pay-out/haul-in,
jacking speed, static and dynamic tension, hydraulic pressure, hydraulic
oil temperature, and cooling water temperature.
Delivery
of the mooring system is scheduled for the fourth quarter of 2002. Daewoo
Shipbuilding & Marine Engineering is building the semi-submersible at
its fabrication yard in Okpo, Korea. Initial production from the Thunder
Horse project is expected by early 2005.
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